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Production & inventory · IJPR 2025

Hierarchical production control and distribution planning under retail uncertainty with reinforcement learning

Planning production when downstream retail capabilities are uncertain.

Yang Deng · Andy H. F. Chow · Yimo Yan · Zicheng Su · Zhili Zhou · Yong-Hong Kuo

International Journal of Production Research · 63(12) · 4504–4522

Research question

How should production adapt when downstream retail capabilities are uncertain and distribution decisions shape what can actually be sold?

Approach and decision mechanism

The paper connects adaptive production control with distribution planning in a hierarchical reinforcement learning framework. Transaction feedback helps the production controller learn about retail capabilities. The lower-level distribution policy forms part of the environment in which production decisions are evaluated.

  1. Production decisionChoose output using the inventory state and learned value of production.
  2. Distribution decisionPlan downstream distribution using the inventory made available.
  3. Feedback & adaptationUse realized transactions and costs to update production control.

Inventory links the two decision levels. Holding and opportunity costs shape the production objective; an exponential inventory penalty represents pressure from limited storage capacity.

Evidence and scope

A steel-industry case study uses real-world transaction data to evaluate production control under different retail strategies.

The evidence is specific to the studied steel setting and modeled retail strategies. Transfer to another operation requires checking its data, constraints, and downstream behavior.

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Cite this paper

Deng, Y., Chow, A. H. F., Yan, Y., Su, Z., Zhou, Z., & Kuo, Y.-H. (2025). Hierarchical production control and distribution planning under retail uncertainty with reinforcement learning. International Journal of Production Research, 63(12), 4504–4522. https://doi.org/10.1080/00207543.2025.2452386

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@article{deng2025production,
  title = {Hierarchical production control and distribution planning under retail uncertainty with reinforcement learning},
  author = {Yang Deng and Andy H. F. Chow and Yimo Yan and Zicheng Su and Zhili Zhou and Yong-Hong Kuo},
  journal = {International Journal of Production Research},
  year = {2025},
  volume = {63},
  number = {12},
  pages = {4504--4522},
  doi = {10.1080/00207543.2025.2452386},
  url = {https://doi.org/10.1080/00207543.2025.2452386}
}

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